The Natural Edge Project Factor 5 Cents and Sustainability Whole System Design The Natural Advantage of Nations




"The TNEP book, The Natural Advantage of Nations, will be a very useful educational tool for government and industry in showing how to make the right steps toward a sustainable economy. The Natural Advantage of Nations will provide a graphic and compelling view of the kind of future we all might have if we truly commit to achieving sustainable development."
Dr John Cole, Environmental Protection Agency Queensland





The Engineering Sustainable Solutions Program

Whole System Design

 

Funding for the development of the publication 'Whole System Design: An Integrated Approach to Sustainable Engineering' has been provided by the Australian Federal Department of the Environment, Water, Heritage and the Arts (DEWHA) under the Education for Sustainability Grants Program. The publication has been co-published by The Natural Edge Project (TNEP) and Earthscan in association with the United Nations Educational, Scientific and Cultural Organization (UNESCO) and the World Federation of Engineering Organizations (WFEO).

 

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This book is dedicated to Amory B. Lovins and Alan Pears. To Amory, for his significant contribution to expanding the solution space for sustainable design, and for taking the time to mentor our team, and to Alan for sharing with us his enthusiasm, insights and lessons learnt from a life dedicated to whole system design.

 

Whole System Design: An Integrated Approach to Sustainable Engineering

Whole System Design is increasingly being seen as one of the most cost effective ways to both increase the productivity and reduce the negative environmental impacts of an engineered system.


A focus on design is critical, as the output from this stage of the project locks-in most of the economic and environmental performance of the designed system throughout its life, which can span from a few years to many decades. Indeed, it is now widely acknowledged that all designers – particularly engineers, architects and industrial designers – need to be able to understand and implement a whole system design approach.


This book provides a clear design methodology, based on leading efforts in the field, and is supported by worked examples that demonstrate how advances in energy, materials and water productivity can be achieved through applying an integrated approach to sustainable engineering.


Chapters 1–5 outline the approach and explain how it can be implemented to enhance the established Systems Engineering framework.

Chapters 6–10 demonstrate, through detailed worked examples, the application of the approach to industrial pumping systems, passenger vehicles, electronics and computer systems, temperature control of buildings, and domestic water systems.

 

Citation: Stasinopoulos, P., Smith, M., Hargroves, K. and Desha, C. (2008) Whole System Design: An Integrated Approach to Sustainable Engineering, Earthscan, London, and The Natural Edge Project, Australia.

 

Whole System Design: An Integrated Approach to Sustainable Engineering

This document provides an example teaching plan for working through the 10 Whole System Design lectures, based on 2 iterations of teaching the material to 2nd year undergraduate engineering students. It includes a sample assessment item that uses a problem-based learning approach.

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Unit 1 explains the importance and relevance of a Whole System Approach to Sustainable Design in addressing the pressing environmental challenges of the 21st Century. It introduces the main concepts of a Whole System Approach to Sustainable Design and how it complements 'design for environment' and 'design for sustainability' strategies.

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Unit 2 provides an introduction to conventional Systems Engineering, setting the context for Units 3-5. Unit 2 highlights the similarities and differences between some of the principles and motivations of good Systems Engineering and a Whole System Approach to Sustainable Design.

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Unit 3 illustrates clearly how a Whole System Approach fits into the traditional engineering methodologies of Systems Engineering that are taught in engineering schools all around the world. This unit outlines traditional operational Systems Engineering processes as described in leading Systems Engineering text books and highlights how they can be further enhanced through a Whole System Approach for Sustainable Design.

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Unit 4 presents a 'how-to' of the first 5 of the 10 key elements of Whole System Approach to Sustainable Design. The application of each element for optimal sustainability and competitive advantage is discussed and then demonstrated with case studies.

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Unit 5 presents a 'how-to' of the last 5 of the 10 Key elements of Whole System Approach to Sustainable Design. The application of each element for optimal sustainability and competitive advantage is discussed and then demonstrated with case studies.

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Unit 6 comprises a worked example of a Whole System Approach to the redesign of a single- pipe, single-pump system, focussed on a) reconfiguring the layout for lower head loss and b) considering the effect of many combinations of pipe diameter and pump power on life cycle cost. The WSD system uses 88% less power and has a 79% lower 50-year life cycle cost than the conventional system.

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Appendix A | Appendix B | Appendix C | Appendix D
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Unit 7 comprises a worked example of a Whole System Approach to the redesign of a passenger vehicle focussed on reducing mass by 52% and reducing drag by 55%, which then reduces rolling resistance by 65% and makes a fuel cell propulsion system cost effective. The WSD vehicle is also almost fully recyclable, generates zero operative emissions and has a 95% better fuel-mass- consumption per kilometre than the equivalent conventional vehicle.

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Unit 8 comprises a worked example of a Whole System Approach to the redesign of a computer server focussed on using the right-sized, energy efficient components, which then reduces the heat generated. The WSD server has 60% less mass and uses 84% less power than the equivalent server, which would reduce cooling load in a data centre by 63%.

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Unit 9 comprises a worked example of a Whole System Approach to the redesign of a simple house focussed on: a) optimising the building orientation; b) optimising glazing and shading; and c) using more energy efficient electrical appliances and lamps. While the WSD house has a $3000 greater capital cost than the conventional house, it has a 29% lower cooling load will reduce energy costs by $15,000 over 30 years.

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Unit 10 comprises a worked example of a Whole System Approach to the redesign of a domestic onsite water system focussed on: a) using water efficiency appliances in the house; and b) optimising the onsite wastewater treatment subsystem, which then reduces the capacity and cost of the subsurface drip irrigation subsystem, and reduced the operating and maintenance costs. The WSD system uses 57% less water and has a 29% lower 20-year life cycle cost than the conventional system.

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Quotes from the Forewords

I was thrilled and impressed reading this manual that features an integrated approach towards resource productivity and, ultimately, sustainability both at small and large scale. Each chapter in this book is self-explaining and self-sufficient, making for easy reading and teaching, but taken as a whole it is a wonderful contribution to engineering design, as you would expect from a book with this title. Good luck, readers, students, and teachers!

Professor Ernst Ulrich Von Weizsäcker, Co-recipient of the 2008 DBU German Environmental Award and former President of the Wuppertal Institute for Climate, Environment and Energy, Wuppertal, Germany

The authors have provided a publication which can, and must, be widely used in our university and technical training institutions. The examples highlight the simple application of the theory presented and make the book suitable for self learning as well as in classroom or tutorial use.

Mr Barry J. Grear AO, President, World Federation of Engineering Organizations (WFEO), 2007-2009, Paris, France

The work of the Engineering Sustainable Solutions Program of The Natural Edge Project, and this publication, could not be more timely and relevant.

Dr Tony Marjoram, Senior Programme Specialist, Head of Engineering Sciences, Division of Basic and Engineering Sciences Natural Sciences Sector, UNESCO, Paris, France

Implementation of the principles and concepts of whole system design can be effectively applied in the design and development of any type of system... I sincerely believe that implementation of the concepts presented will greatly facilitate... the design and development, production, and installation of future systems which are robust, reliable and of high quality, supportable, environmentally sustainable, and will be highly responsive in meeting the needs of the customer/user... I feel that following the guidelines presented within will lead to much success in the future.

Emeritus Professor Benjamin S. Blanchard, Department of Industrial and System Engineering, Virginia Polytechnic Institute and State University, Co-author of Systems Engineering and Analysis, Author of Logistics Engineering & Management

 

Quotes and Endorsements

Speaking recently, I outlined what I thought were the requirements for the engineer of tomorrow. I was quickly corrected. Today’s engineer needs to be engineering with tomorrow already clearly in mind. This book encourages and leads today’s engineer on a journey to meet tomorrow’s needs. Systems thinking and asking the right questions opens up far more design options and solutions than we first think. And some of those solutions bring the breakthrough improvements that go far beyond the incremental. Like many books, this one seems a little too simple at first, but I challenge the reader who feels that way to jump to the back and look at the examples. Then go back and read again. There is real power in its simple approach. Engineers are often caught up in looking for the incremental improvement, but I would suggest that our current challenges need more than that. I’d encourage all engineers to look at this book. Dip into it at first, then, come back to it. There is an elegance in the approach it advocates. I had a design lecturer once who commented that I had correctly answered the question, but that I might have done better by asking a very different question. I think he would like this book.

Martin Dwyer, Director, Engineering Practice and Continuing Professional Development (CPD), Engineers Australia

‘Whole System Design’ is a comprehensive resource to support professional, academic and student engineers in complex problem solving around sustainability – an area of focus recommended by the 2008 Review of Engineering Education in Australia: ‘Engineers for the Future’. As the book shows, engineers and designers can make a significant difference to the current global environmental crisis by reducing environmental impacts in the design phase of a wide range of projects.

Associate Professor Roger Hadgraft, Director, Engineering Learning Unit, Melbourne School of Engineering, The University of Melbourne, Australia, President of Australasian Association for Engineering Education

The Natural Edge Project’s ‘Whole System Design’ book will provide a valuable resource that can contribute significantly to technical design curriculum in university courses and professional training. I have used a whole system design approach, as is described and demonstrated in this book, to improve resource efficiency of products and industrial processes often by a factor of 2 or better. An exciting consequence of applying a whole system design approach is the drastically reduced need for end-of-pipe treatment, both in the local area and potentially in the wider air, soil and waterways. This book is the first free resource that I’ve seen that goes into sufficient detail for the reader to comprehensively grasp the concepts involved in a Whole System Design approach. A great attribute of the book is that it is not simply a set of a stand-alone ideas – it provides a strong foundation for embedding sustainable design into the popular design process already taught to students and professionals in Australia and around the world. It is evident that a great deal of thought went into ensuring that the ideas in the book could be quickly and easily integrated with current practices, and ensuring that the ideas are universally applicable to all engineering and technical design disciplines. I commend The Natural Edge Project for their efforts and the Department of the Environment and Water, Heritage and the Arts for supporting the project.

Adjunct Professor Alan Pears, School of Global Studies, Social Science & Planning, Royal Melbourne Institute of Technology, Australia, Co-Director of Sustainable Solutions

I have gone through your Whole System Design Suite and am greatly impressed with what has been accomplished! The material seems to be VERY well organized, quite comprehensive, and quite complete. I like the rather unique approach in your material, addressing ALL categories of systems from a total life-cycle perspective, which facilitates broad application. Congratulations on producing an excellent package. It sounds like an exciting time ahead.

Emeritus Professor Benjamin S. Blanchard, Department of Industrial and System Engineering, Virginia Polytechnic Institute and State University, Co-author of Systems Engineering and Analysis, Author of Logistics Engineering & Management

It is becoming increasingly clear that climate change